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How to Set Up a Preventive Maintenance PlanGet The Right People on Board.Set Goals For Your Preventive Maintenance Plan.Inventory The Equipment and Assets.Make Decisions.Get to Know the Owner's Manuals.Schedule For Long Term Preventive Maintenance.Schedule For Short Term Preventive Maintenance.Train, Train, Train!
For example: performing regular business and equipment inspections, cleaning and lubricating essential equipment, and tidying your business's grounds are all examples of preventive maintenance. The goal of preventive maintenance is to prevent equipment failure before it occurs, and to reduce the risk of accidents.
Typical examples of routine maintenance include:Lubricating, cleaning, or adjusting machinery.Inspecting equipment to ensure proper operation and safety.Replacing parts that show deterioration.Checking, testing, and maintaining safety equipment, such as safety barriers, fire extinguishers, or alarm systems.More items...
In his book Uptime, author John Dixon Campbell defines the six steps of the maintenance planning and control cycle as follows:Identify the problem.Plan the maintenance task.Schedule the work.Allocate the task to specific people.Ensure the work is executed properly.More items...
Follow the 7 basic preventive maintenance elements. The effective preventive maintenance consists of 7 major milestones. These are testing, servicing, calibration, inspection, adjustment, alignment and installation. Every maintenance team member should be conversant with and apply them accordingly.
In recent years, new technologies have created new ways to predict equipment breakdown with unparalleled levels of accuracy.4 Primary Types of Preventive Maintenance.Periodic Maintenance.Meter-Based Maintenance.Predictive Maintenance.Prescriptive Maintenance.
A preventive maintenance checklist is a set of tasks that the technician needs to complete in order to close a preventive maintenance work order. A checklist gets all the steps and information out of a manual and into the hands of experienced technicians by standardizing PMs in your CMMS.
An effective preventative maintenance schedule avoids equipment failure, which can represent not only decreased productivity but also workplace safety risks to employees. In addition, a preventive maintenance checklist reduces human errors and contains important safety instructions that minimize the chance of injury.
An itemized list of discrete maintenance tasks that have been prepared by the manufacturers of the asset and/or other subject matter experts such as consultants. Checklists are the basic building blocks of a maintenance program.
The Ultimate Preventive Maintenance ChecklistEnsure that machinery is clear of debris, before and after every shift.Wipe machine surfaces of lubricant, dirt and other loose debris each day.Regularly inspect tools for sharpness.Check for and replace worn or damaged tools.More items...