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FAQ
Other than making sure your densities are compatible, polyethylene is a pretty easy plastic to weld.
Welding PolyethyleneStep 1 - Align the Damage. Before you do anything, clean the plastic with soap and water and let it dry.Step 2 - Melt in V-Groove. Using your hot welder tip, melt in a v-groove along the crack about halfway through the plastic.Step 3 - Melt in the Welding Rod.Step 4 - Melt in Reinforcing Mesh.
How to Repair High-Density PolyethyleneAssess the damage to the high-density polyethylene. If the plastic is cracked, measure the length.Find the ends of the crack and drill holes in them to assure the crack will not spread after your weld cures.Begin heating the patch by passing the heat gun over it.
The most important rule about welding polyethylene is that you can weld low to high but not high to low. Meaning, you can weld low density polyethylene (LDPE) welding rod to high density polyethylene (HDPE) sheet but not vice versa.Like PP, HDPE is weldable at 572°F/300A°C.
Welding polyurethane with another material, like vinyl, is a process that must be checked for compatibility. The most common materials used for RF sealing are polyurethane and PVC while other polymers like Nylon, EVA, PET, and some ABS plastics can be welded using this process.
A version of the speed tip gun is essentially a soldering iron with a broad, flat tip that can be used to melt the weld joint and filler material to create a bond. Contact Our Customer Service Department For Assistance With Locating A HDPE Welding Rod Company That Uses King Plastic Material For A Perfect Color Match.