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MEASUREMENT OF CORROSION UNDER INSULATION AND EFFECTIVENESS OF PROTECTIVE COATINGS Dharma Abavarathna William G. Ashbaugh Russell D. Kanev CLIInternational, Inc. 14503 Bammel-North Houston Suite 300.

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A what temperature does CUI occur? CUI is generally, but not exclusively, a high risk in the temperature range of -4°C – +175°C (25°F to 347°F). However, the highest corrosion rates are more commonly experienced in operational conditions between 60°C – 120°C (140°F to 248°F).

In the simplest terms, corrosion under insulation (CUI) is any type of corrosion that occurs due to a moisture build-up on the external surface of insulated equipment. The build-up can be caused by a multitude of factors, with corrosion most commonly found to be galvanic, chloride, acidic, or alkaline corrosion.

Corrosion may attack the jacketing, the insulation hardware, or the underlying equipment. For high temperature equipment, water entering an insulation material and diffusing inward will eventually reach a region of dryout at the hot pipe or equipment wall.

Moisture ingress into conventional insulation materials usually results in the acceleration of corrosion upon the underlying surface, consequently structural failure of pipework and other insulated equipment will occur and can have catastrophic outcomes.

Corrosion under insulation (CUI) is typically caused when insulation gets wet due to water ingress beneath the weather barrier (jacketing), or moisture condensation from steam tracing leaks, cooling tower drift or ambient air in humid and windy climates.

What causes corrosion under insulation? Corrosion under insulation, or CUI, occurs when moisture enters through holes or cracks in the insulation and becomes trapped against the hot pipe. Prolonged moisture exposure can cause rapid rusting and corrosion on the pipe's surface.

The most common and straightforward way to inspect for corrosion under insulation is to cut plugs in the insulation that can be removed to allow for ultrasonic testing. The other commonly used methods are radiography, and complete insulation removal.

Wrapping equipment with aluminum foil before applying insulation will reduce the risk of corrosion, since the foil provides a physical barrier that prevents the saturated chloride solution from reaching the metal surface.

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© Copyright 1997-2025
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Form Packages
Adoption
Bankruptcy
Contractors
Divorce
Home Sales
Employment
Identity Theft
Incorporation
Landlord Tenant
Living Trust
Name Change
Personal Planning
Small Business
Wills & Estates
Packages A-Z
Form Categories
Affidavits
Bankruptcy
Bill of Sale
Corporate - LLC
Divorce
Employment
Identity Theft
Internet Technology
Landlord Tenant
Living Wills
Name Change
Power of Attorney
Real Estate
Small Estates
Wills
All Forms
Forms A-Z
Form Library
Customer Service
Terms of Service
DMCA Policy
About Us
Blog
Affiliates
Contact Us
Privacy Notice
Delete My Account
Site Map
All Forms
Search all Forms
Industries
Forms in Spanish
Localized Forms
Legal Guides
Real Estate Handbook
All Guides
Prepared for You
Notarize
Incorporation services
Our Customers
For Consumers
For Small Business
For Attorneys
Our Sites
US Legal Forms
USLegal
FormsPass
pdfFiller
signNow
airSlate workflows
DocHub
Instapage
Social Media
Call us now toll free:
1-877-389-0141
As seen in:
  • USA Today logo picture
  • CBC News logo picture
  • LA Times logo picture
  • The Washington Post logo picture
  • AP logo picture
  • Forbes logo picture
© Copyright 1997-2025
airSlate Legal Forms, Inc.
3720 Flowood Dr, Flowood, Mississippi 39232