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LETTER - SIZE MAIL DIMENSIONAL STANDARDS TEMPLATE Machinable Sizes To meet machinable requirements the tip of the upperright corner of the mailpiece must touch this shaded area and meet the thickness standards check for maximum thickness by passing the piece through the slot below.

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How to fill out the Letter Size Mail Dimensional Standards Template online

Filling out the Letter Size Mail Dimensional Standards Template is essential for ensuring that your mailpieces meet specific postal requirements. This guide provides detailed, step-by-step instructions to help you accurately complete the template online.

Follow the steps to accurately fill out the template.

  1. Click ‘Get Form’ button to obtain the document and open it in the editor.
  2. Begin by reviewing the machinable sizes section. Ensure that the upper-right corner of your mailpiece meets the shaded area, complying with the thickness standards outlined on the template.
  3. Check the minimum mailpiece dimensions. If your piece is ¼ inch thick or less, ensure it meets the minimum requirements of 3½ inches in height and 5 inches in length. If it exceeds 4¼ inches high or 6 inches long, it must be at least 0.009 inches thick.
  4. Utilize the template to verify general mailability. Ensure your dimensions are within the maximum limits for postcards, letters, and machinability for First-Class Mail (1 ounce or less) and Standard Mail (3.3 ounces or less).
  5. Calculate aspect ratio for compliance. The length divided by the height must be between 1.3 and 2.5. If your mailpiece does not adhere to this ratio, it may incur additional surcharges.
  6. Measure smaller thicknesses accurately using a micrometer, or consult a postal mailpiece design analyst for assistance.
  7. After verifying that all specifications are met, you can save your changes, download, print, or share the completed form as necessary.

Complete your forms accurately to ensure smooth mailing processes.

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Hi Kari, the 6x8 cards mail at regular postage rates for USPS domestic first class.

Sizes for Large Envelopes and Flats DimensionMinimum*MaximumHeight6-1/8 inches12 inchesLength11-1/2 inches15 inchesThickness1/4 inch3/4 inch

The maximum size for most mailpieces is 108 inches in combined length and girth. USPS Retail Ground pieces may measure up to 130 inches in combined length and girth (but will be charged oversized prices). Regardless of the size of the mailpiece, the maximum mailable weight of any mailpiece is 70 pounds.

Aug 8, 2022•Consumer Knowledge If you are mailing a card inside a standard-size envelope and it weighs less than one ounce, you only need one Forever Stamp or current postage.

5.25" x 5.25" Square Cards – $0.60. 6 x 8" Grand Cards – $0.60.

Customers can be unpleasantly surprised that they must pay extra postage when, for example, they mail a square greeting card. The Postal Service charges extra postage because mailpieces that are rigid, square, or unusually shaped, often jam postal equipment and are difficult to process.

If you are mailing a standard sized letter (see more on what qualifies as 'standard size' below) rectangular envelope that weighs less than 1 oz., you will need 63¢ worth of postage, or 1 "forever" stamp.

In most cases, a letter-size mailpiece is classified and priced as a large envelope (flat) if it exceeds 3.5 ounces or 6-1/8" by 11-1/2" by 1/4" thick.

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