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Tap Drill Sizes for Forming Taps TAP DRILL SIZES FOR FORMING TAPSTap Size 080 164 172 172 172 256 256 256 264 264 264 348 348 348 356 356 440 440 440 448 448 540 540 540 544 544 632 632 640 640 832 832 832 836 836 836 1024 1024 1024 1032 1032 1224 1224 1224 1224 1228 1228 1228 1/420 1/420 1/428 1/428 1/428 5/1618 5/1618 5/1618 5/1618 5/1624 5/1624 3/816 3/816 3/824 3/824 7/1614 7/1620 1/213 1/220 9/1612 9/1618 5/811 5/811 5/818 5/818 3/410 3/416Drill Size 1.

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I quickly calculate proper tap-drill diameters using this simple formula. Tap-drill diameter equals nominal diameter minus thread pitch. For example, drill size for a 3/8-16 thread is 0.375 0.0625 (pitch) = 0.312 in. in diameter, and for a 10-32 thread, the drill diameter is 0.190 0.032 = 0.159 in.

Tap and Drill Size Chart THREADSIZEDRILL DIAMETER Coarse ThreadTAP DRILLSIZE4-40.0890No. 435-40.1015No. 386-32.1065No. 368-32.1360No. 2936 more rows

To Tap This Size Screw Or Bolt:Use This Drill Bit:Decimal Inches11mm-1.50mm9.7mm.38187/16-20 NF25/64".390612mm-1.75mm10.5mm.413312mm-1.50mm10.7mm.421244 more rows

Tap size Drilling chart Tap sizeDiameter (in)Thread pitch (mm)#4-400.11200.635#4-480.11200.529M3x0.350.11810.350M3x0.50.11810.50071 more rows

Tap sizeDrill size4-40#394-482,6mm5-40#335-442,9mm31 more rows

The first number refers to the size (and therefore strength) of the screw shaft; the second to the pitch (number of threads per inch) on the screw. So a #4-40 screw has 40 threads per inch, a 1/4-20 has 20 threads per inch. A #4 screw is a smaller diameter (and therefore weaker) than a #6.

In/Min = RPM divided by # of Threads / in.

The most common screw to use with a 4-40 tapped hole is a 4-40 machine screw. This type of screw has a small diameter of 0.112 inches (2.845 mm) and is threaded with 40 threads per inch. It is available in various lengths and materials, including stainless steel, brass, aluminum, and plastic.

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© Copyright 1997-2025
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Form Packages
Adoption
Bankruptcy
Contractors
Divorce
Home Sales
Employment
Identity Theft
Incorporation
Landlord Tenant
Living Trust
Name Change
Personal Planning
Small Business
Wills & Estates
Packages A-Z
Form Categories
Affidavits
Bankruptcy
Bill of Sale
Corporate - LLC
Divorce
Employment
Identity Theft
Internet Technology
Landlord Tenant
Living Wills
Name Change
Power of Attorney
Real Estate
Small Estates
Wills
All Forms
Forms A-Z
Form Library
Customer Service
Terms of Service
DMCA Policy
About Us
Blog
Affiliates
Contact Us
Privacy Notice
Delete My Account
Site Map
All Forms
Search all Forms
Industries
Forms in Spanish
Localized Forms
Legal Guides
Real Estate Handbook
All Guides
Prepared for You
Notarize
Incorporation services
Our Customers
For Consumers
For Small Business
For Attorneys
Our Sites
US Legal Forms
USLegal
FormsPass
pdfFiller
signNow
airSlate workflows
DocHub
Instapage
Social Media
Call us now toll free:
1-877-389-0141
As seen in:
  • USA Today logo picture
  • CBC News logo picture
  • LA Times logo picture
  • The Washington Post logo picture
  • AP logo picture
  • Forbes logo picture
© Copyright 1997-2025
airSlate Legal Forms, Inc.
3720 Flowood Dr, Flowood, Mississippi 39232