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U.S. Department of Transportation Federal Aviation AdministrationSubject: Guidance on Testing and Installation of Nonrechargeable Lithium cells, Batteries and Batteries within End Items on AircraftAdvisory Circular Date:.

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How to fill out the AC 20-192 online

This guide provides a comprehensive overview of how to fill out the AC 20-192 form online. It is designed to assist manufacturers and installers in meeting the safety and airworthiness requirements for the installation of non-rechargeable lithium batteries on aircraft.

Follow the steps to complete the AC 20-192 correctly online.

  1. Click ‘Get Form’ button to obtain the AC 20-192 form and access it in the online editor.
  2. Start by filling out the introductory section, which includes the applicant's name and designation, ensuring to provide accurate and complete information.
  3. In the 'Certification Process' section, outline the necessary compliance measures and attach any supporting documents as required per the guidelines.
  4. Complete the 'Acceptable Means of Compliance' section by clearly stating your approach and referencing the relevant safety objectives and requirements as stated in the AC.
  5. Fill in the 'Test Requirements' section by detailing the environmental tests and compliance checklists that will be conducted to ensure safety.
  6. Review and confirm the 'Instructions for Continued Airworthiness' to include any relevant maintenance instructions and safety protocols for the batteries.
  7. Once all sections are completed, carefully review your entries for accuracy, save any changes made, and proceed to download, print, or share the completed form as needed.

Ensure compliance by completing the AC 20-192 form online today.

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Spare (uninstalled) lithium ion and lithium metal batteries, including power banks and cell phone battery charging cases, must be carried in carry-on baggage only. With airline approval, passengers may also carry up to two spare larger lithium ion batteries (101–160 Wh) or lithium metal batteries (2-8 grams).

Lithium Batteries for Spare - Both lithium polymer and lithium metal are not allowed on planes both in carry-on and checked baggage. Lithium batteries have hit news headlines in recent months. Suppose a single cell was to catch fire because of the dangers associated with thermal runways.

Checked Bags: Yes in the most common sizes: AA, AAA, C, D, button cell, 9-volt, etc. Batteries must be protected from damage and creating sparks or a dangerous evolution of heat.

When a carry-on bag is checked at the gate or at planeside, all spare lithium batteries and power banks must be removed from the bag and kept with the passenger in the aircraft cabin. The battery terminals must be protected from short circuit.

The way to catch stray lithium-ion batteries is to blast X-rays on the luggage. When exposed, the electromagnetic radiation passes through and bounces off various things inside the bag differently depending on the density of the many types of material.

Size Limits for Lithium Batteries: Passengers are permitted to travel with lithium ion batteries that contain a maximum of 160-watt hours per battery. Any lithium ion battery containing more than 160-watt hours is prohibited from carriage on all passenger aircraft.

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