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U.S. Department of Transportation Federal Aviation AdministrationSubject: Guidance on Testing and Installation of Nonrechargeable Lithium cells, Batteries and Batteries within End Items on AircraftAdvisory Circular Date:.

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How to fill out the AC 20-192 online

This guide provides a comprehensive overview of how to fill out the AC 20-192 form online. It is designed to assist manufacturers and installers in meeting the safety and airworthiness requirements for the installation of non-rechargeable lithium batteries on aircraft.

Follow the steps to complete the AC 20-192 correctly online.

  1. Click ‘Get Form’ button to obtain the AC 20-192 form and access it in the online editor.
  2. Start by filling out the introductory section, which includes the applicant's name and designation, ensuring to provide accurate and complete information.
  3. In the 'Certification Process' section, outline the necessary compliance measures and attach any supporting documents as required per the guidelines.
  4. Complete the 'Acceptable Means of Compliance' section by clearly stating your approach and referencing the relevant safety objectives and requirements as stated in the AC.
  5. Fill in the 'Test Requirements' section by detailing the environmental tests and compliance checklists that will be conducted to ensure safety.
  6. Review and confirm the 'Instructions for Continued Airworthiness' to include any relevant maintenance instructions and safety protocols for the batteries.
  7. Once all sections are completed, carefully review your entries for accuracy, save any changes made, and proceed to download, print, or share the completed form as needed.

Ensure compliance by completing the AC 20-192 form online today.

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Spare (uninstalled) lithium ion and lithium metal batteries, including power banks and cell phone battery charging cases, must be carried in carry-on baggage only. With airline approval, passengers may also carry up to two spare larger lithium ion batteries (101–160 Wh) or lithium metal batteries (2-8 grams).

Lithium Batteries for Spare - Both lithium polymer and lithium metal are not allowed on planes both in carry-on and checked baggage. Lithium batteries have hit news headlines in recent months. Suppose a single cell was to catch fire because of the dangers associated with thermal runways.

Checked Bags: Yes in the most common sizes: AA, AAA, C, D, button cell, 9-volt, etc. Batteries must be protected from damage and creating sparks or a dangerous evolution of heat.

When a carry-on bag is checked at the gate or at planeside, all spare lithium batteries and power banks must be removed from the bag and kept with the passenger in the aircraft cabin. The battery terminals must be protected from short circuit.

The way to catch stray lithium-ion batteries is to blast X-rays on the luggage. When exposed, the electromagnetic radiation passes through and bounces off various things inside the bag differently depending on the density of the many types of material.

Size Limits for Lithium Batteries: Passengers are permitted to travel with lithium ion batteries that contain a maximum of 160-watt hours per battery. Any lithium ion battery containing more than 160-watt hours is prohibited from carriage on all passenger aircraft.

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© Copyright 1997-2025
airSlate Legal Forms, Inc.
3720 Flowood Dr, Flowood, Mississippi 39232
Form Packages
Adoption
Bankruptcy
Contractors
Divorce
Home Sales
Employment
Identity Theft
Incorporation
Landlord Tenant
Living Trust
Name Change
Personal Planning
Small Business
Wills & Estates
Packages A-Z
Form Categories
Affidavits
Bankruptcy
Bill of Sale
Corporate - LLC
Divorce
Employment
Identity Theft
Internet Technology
Landlord Tenant
Living Wills
Name Change
Power of Attorney
Real Estate
Small Estates
Wills
All Forms
Forms A-Z
Form Library
Customer Service
Terms of Service
Privacy Notice
Legal Hub
Content Takedown Policy
Bug Bounty Program
About Us
Blog
Affiliates
Contact Us
Delete My Account
Site Map
Industries
Forms in Spanish
Localized Forms
State-specific Forms
Forms Kit
Legal Guides
Real Estate Handbook
All Guides
Prepared for You
Notarize
Incorporation services
Our Customers
For Consumers
For Small Business
For Attorneys
Our Sites
US Legal Forms
USLegal
FormsPass
pdfFiller
signNow
airSlate WorkFlow
DocHub
Instapage
Social Media
Call us now toll free:
+1 833 426 79 33
As seen in:
  • USA Today logo picture
  • CBC News logo picture
  • LA Times logo picture
  • The Washington Post logo picture
  • AP logo picture
  • Forbes logo picture
© Copyright 1997-2025
airSlate Legal Forms, Inc.
3720 Flowood Dr, Flowood, Mississippi 39232